Repair for T41 GPU

T4x series specific matters only
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Pooh
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Repair for T41 GPU

#1 Post by Pooh » Wed May 21, 2008 5:45 am

Hi all

Maybe it will interest somebody that had/have the same problem as I did.
Description of the problem:
The ThinkPad would power up but the screen remained black and from time to time (power up to power up) a beep signals appeared (1-Long and 2-shorts).
Well the problem appears to be, GPU that got lose.
Here is the solution including pictures.
1. Disassemble the ThinkPad covers and remove the main and BIOS BATTERY!!!!!!!!! .
2. Cover the main board with foil except the GPU area.
http://img368.imageshack.us/my.php?imag ... 457ja9.jpg
3. Use a Blower and set it to a temperature of 370C
http://img376.imageshack.us/my.php?imag ... 461xw7.jpg
4. Apply hot air during 2 minutes *not directly on GPU) in circle movement.
http://img530.imageshack.us/my.php?imag ... 459yw1.jpg
5. During the heating stage apply little pressure to the GPU chip.
http://img360.imageshack.us/my.php?imag ... 456iv0.jpg]
6. It would be nice if during the heating you will have some kind of thermometer which could mesure the temperature on the surface of the GPU.
http://img204.imageshack.us/my.php?imag ... 463uy1.jpg
7. It is very important not to let the temperature rise above 250C.
8. After you finished, leave the ThinkPad as is for about 20 to 25 min until the board will cool enough.
9. Remove the foil.
10. Assemble the covers and ENJOY :))))

It took me a lot of time to find the solution for this problem so I hope that this post will really help somebody!!!! [/img]
T30, Pentium 4, 1.8 GHz, 1 G RAM
T23, Pentium 3, 1 GHz, 768 Mb Ram
T22, Pentium 3, 900 MHz, 768 Mb Ram
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T41

AIX
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#2 Post by AIX » Wed May 21, 2008 6:16 am

Pooh, have you seen this thread?

GUIDE: Reflow GPU fix - 56K WARNING!!!
T430 · i7-3632QM · 12GB RAM · 512GB SSD · HD+ · NVIDIA NVS 5400M · H5321gw
T420s · i5-2520M · 12GB RAM · 480GB SSD · HD+ · HD3000 · F5521gw
T60 · T2500 · 3GB RAM · 128GB SSD · 14.1 SXGA+ · 128MB ATI X1400
Past: T400, T41, T22, 600X, 390X

Pooh
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#3 Post by Pooh » Wed May 21, 2008 8:25 am

No, I did not.
It's a petty, this thread could save me a lot of time. :(
T30, Pentium 4, 1.8 GHz, 1 G RAM
T23, Pentium 3, 1 GHz, 768 Mb Ram
T22, Pentium 3, 900 MHz, 768 Mb Ram
T22, Pentium 3, 800 MHz, 512 Mb Ram
T42P
T41

AIX
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#4 Post by AIX » Wed May 21, 2008 9:36 am

In the marketplace area (here) you can find a topic regarding professional BGA and GPU reballing; it's not suitable for us, the guys from the East, just FYI. Anyway, you did a great job.
T430 · i7-3632QM · 12GB RAM · 512GB SSD · HD+ · NVIDIA NVS 5400M · H5321gw
T420s · i5-2520M · 12GB RAM · 480GB SSD · HD+ · HD3000 · F5521gw
T60 · T2500 · 3GB RAM · 128GB SSD · 14.1 SXGA+ · 128MB ATI X1400
Past: T400, T41, T22, 600X, 390X

sojourner
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Re: Repair for T41 GPU

#5 Post by sojourner » Wed May 21, 2008 12:45 pm

Pooh wrote:5. During the heating stage apply little pressure to the GPU chip.
http://img360.imageshack.us/my.php?imag ... 456iv0.jpg
I've heard a number of people say put a little pressure, some do not. Was wondering how to keep the GPU from moving out of place if all the solder balls are fluid!
IBM Thinkpad T41 Home | X31 Travel | X60 fun
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carbon_unit
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Re: Repair for T41 GPU

#6 Post by carbon_unit » Wed May 21, 2008 6:06 pm

sojourner wrote:I've heard a number of people say put a little pressure, some do not. Was wondering how to keep the GPU from moving out of place if all the solder balls are fluid!
Luck!
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Kyocera
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#7 Post by Kyocera » Wed May 21, 2008 6:41 pm

I've done a lot of soldering and I (someone correct me if I'm wrong) don't think this temperature would be sufficient to melt all the solder in the GPU at the same time i.e. half may be liquid while the other half cools. Moving the heat gun around in a circular motion would allow the heat to be distributed, not directed. This could account for the success of this. Solder liquifies and solidifies so quick is the reason it takes a while to get the hang of creating a useful solder joint.

rbena
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Re: Repair for T41 GPU

#8 Post by rbena » Wed May 21, 2008 11:26 pm

carbon_unit wrote:
sojourner wrote:I've heard a number of people say put a little pressure, some do not. Was wondering how to keep the GPU from moving out of place if all the solder balls are fluid!
Luck!
I think when this "element" is required, you know it's out of the realm of the Hardware Maintenance Manual :)
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beeblebrox
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#9 Post by beeblebrox » Thu May 22, 2008 9:51 am

Kyocera wrote:I've done a lot of soldering and I (someone correct me if I'm wrong) don't think this temperature would be sufficient to melt all the solder in the GPU at the same time i.e. half may be liquid while the other half cools. Moving the heat gun around in a circular motion would allow the heat to be distributed, not directed. This could account for the success of this. Solder liquifies and solidifies so quick is the reason it takes a while to get the hang of creating a useful solder joint.
You don't have to. Only the front part solders points need to melt, that's where most times the solder points fail. If you look at the mechanical lever the main stress is on the front part, when you hold the notebook on the palmrest only.

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