ThinkPad T61 widescreen wobbly hinge assembly repair - SUCCESS
Posted: Sat May 15, 2021 3:03 pm
Yesterday I have received a really badly beaten up ThinkPad T61 14.1" widescreen that I would say it's the worst condition ThinkPad (that hasn't been opened up before) that I have ever received.
With that in mind, not surprisingly the hinges are really wobbly on it, that it feels like you are going to break something every time you operate the hinges.
And no, it's not just the screws. tightening the screws reduces about 20% of the wobble but it's still way outside of what anyone calls usable.
Now I have always suspected the widescreen T6x/T400/T500 hinges are literally copycats of Dell hinges (widescreen only, the 4:3 standard ones use the same design as T4x and don't have this problem unless they literally snap off), so with my secret sauce of fixing the hinge wobble on Latitudes, I thought I should bring the experiment to this already beaten up T61.
Here's an overview of what I did:
I removed the lid cover and the LCD bezel, then I removed inverter and the screen and so that only the magnesium cage and the hinges remain and I can easily reattach the hinges to the magnesium cage whenever I need to.
Then notice the opening on the left end of the left hinge, and the right end of the right hinge. That's where this repair all takes place in.
I first lubricated by dripping oil inside those openings, reattach the cage and operate the hinges a few times so the hinges are not stiff.
Then I use Krazy Superglue and drip a drop or two inside the opening. This sounds counterintuitive to the lubrication earlier, but the reason why the hinge wobbles on these models is the metal casing of the hinge gets worn down and enlarged over time that the axle inside can move around (see one of the videos below for the right hinge), and what this superglue does is it fills in those gap to reduce the wobble.
Do not use cheap dollar store ones, otherwise your repair will last just a few days!
I applied way too much in that video, and it dripped right through so I need to wipe it quickly. Have a paper towel ready for this purpose. Do NOT use presoaked ones, I learnt the hard way that superglue reacts and creates smoke with the fabric on those sanitising wipes!
Then I reattached both hinges to the cage again, and leave it at an angle for 5 minutes so that the axle doesn't move around for the superglue to dry.
After that, I take the hinges off again, and use a wrench to loosen the superglue that might have glued both sides of the hinge together. This is necessary or else it might break your cage!
Relubricate when necessary, then put it back to the cage. Test it and see if the wobble really went away.
Then I just reassemble everything (use threadlocker on the hinge screws while at it) and presto!
I have included before and after comparisons and there's no need for me to tell you which one is before the fix and which one is after!
I imagine this also works exactly the same on 15.4" T61 widescreen models, as well as T400/T500 models.
This trick also worked for me on Latitudes as old as Pentium M models and as new as the Ivy bridge models, and also a Toshiba Satellite A70. Glad it works here too.
Here are 3 videos: one before, one after and one showing the source of the wobble and me applying way too much superglue!
https://1drv.ms/u/s!At7-rt1KJ7WviP9cxr9 ... Q?e=jxS5mS
With that in mind, not surprisingly the hinges are really wobbly on it, that it feels like you are going to break something every time you operate the hinges.
And no, it's not just the screws. tightening the screws reduces about 20% of the wobble but it's still way outside of what anyone calls usable.
Now I have always suspected the widescreen T6x/T400/T500 hinges are literally copycats of Dell hinges (widescreen only, the 4:3 standard ones use the same design as T4x and don't have this problem unless they literally snap off), so with my secret sauce of fixing the hinge wobble on Latitudes, I thought I should bring the experiment to this already beaten up T61.
Here's an overview of what I did:
I removed the lid cover and the LCD bezel, then I removed inverter and the screen and so that only the magnesium cage and the hinges remain and I can easily reattach the hinges to the magnesium cage whenever I need to.
Then notice the opening on the left end of the left hinge, and the right end of the right hinge. That's where this repair all takes place in.
I first lubricated by dripping oil inside those openings, reattach the cage and operate the hinges a few times so the hinges are not stiff.
Then I use Krazy Superglue and drip a drop or two inside the opening. This sounds counterintuitive to the lubrication earlier, but the reason why the hinge wobbles on these models is the metal casing of the hinge gets worn down and enlarged over time that the axle inside can move around (see one of the videos below for the right hinge), and what this superglue does is it fills in those gap to reduce the wobble.
Do not use cheap dollar store ones, otherwise your repair will last just a few days!
I applied way too much in that video, and it dripped right through so I need to wipe it quickly. Have a paper towel ready for this purpose. Do NOT use presoaked ones, I learnt the hard way that superglue reacts and creates smoke with the fabric on those sanitising wipes!
Then I reattached both hinges to the cage again, and leave it at an angle for 5 minutes so that the axle doesn't move around for the superglue to dry.
After that, I take the hinges off again, and use a wrench to loosen the superglue that might have glued both sides of the hinge together. This is necessary or else it might break your cage!
Relubricate when necessary, then put it back to the cage. Test it and see if the wobble really went away.
Then I just reassemble everything (use threadlocker on the hinge screws while at it) and presto!
I have included before and after comparisons and there's no need for me to tell you which one is before the fix and which one is after!
I imagine this also works exactly the same on 15.4" T61 widescreen models, as well as T400/T500 models.
This trick also worked for me on Latitudes as old as Pentium M models and as new as the Ivy bridge models, and also a Toshiba Satellite A70. Glad it works here too.
Here are 3 videos: one before, one after and one showing the source of the wobble and me applying way too much superglue!
https://1drv.ms/u/s!At7-rt1KJ7WviP9cxr9 ... Q?e=jxS5mS