DIY RS232 CNC Data Transfer Cable Soldering Tips ? (FANUC)

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123434
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DIY RS232 CNC Data Transfer Cable Soldering Tips ? (FANUC)

#1 Post by 123434 » Tue Dec 31, 2013 11:05 am

I bought T23 because it had COM-port to data transfer programs to FANUC CNC(and others...)
Is there a guide how to solder what wire to where to make it work ?
- I have all the parts needed just don't know what wire goes to which hole...?
+ Easy visual guide about wiring\soldering wires to make RS232 CNC cable ?

  • 2m Belden 5-PAIR cable
  • COM 9-PIN FEMALE head
  • 25-PIN MALE head
[/color] RS232 cnc data transfer cable mill Fanuc

rkawakami
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Re: DIY RS232 CNC Data Transfer Cable Soldering Tips ? (FANUC)

#2 Post by rkawakami » Tue Dec 31, 2013 11:50 am

Serial cables are not always 100% standard; they can vary depending upon the equipment being interfaced. Basically, it comes down to the usage of some of the "handshake" signals. The important part is that you want to construct a "null modem" type cable. This connects the Rx (receive) signal of one piece of hardware with the Tx (transmit) signal on the other piece of hardware. You probably could get away with using the typical wiring standard as shown at these sites:

http://www.zytrax.com/tech/layer_1/cabl ... l_db9_db25
http://logmett.com/index.php?/quick-tip ... nouts.html (scroll down to find "DB9 to DB25 Cable Pinouts" and "Null Modem" table)

Your best bet is to consult the documentation of the CNC tool and see if they recommend a particular type of cable.
Ray Kawakami
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NOTE: All links to PC-Doctor software hosted by me are dead. Files removed 8/28/12 by manufacturer's demand.

123434
Posts: 44
Joined: Wed Dec 18, 2013 7:16 am
Location: Vassa, Finland

Re: DIY RS232 CNC Data Transfer Cable Soldering Tips ? (FANUC)

#3 Post by 123434 » Fri Jan 03, 2014 3:17 pm

http://www.i-logic.com/serial/wiring.htm#What%20kind

Using DB9 connector at the P.C. and DB25 at the CNC
This wiring assumes the following:
At the PC pins 3 and 7 are outputs. Pin 5 is logic ground. Pins 2 and 8 are inputs.
At the CNC pins 2 and 4 are outputs. Pin 7 is logic ground. Pins 3 and 5 are inputs.

PC (25 Pin socket) CNC (25 Pin-as required)
3 3 RXD
2 2 TXD
7 5 CTS
8 4 RTS
5 7 GND
6
Jumper pin 6 to pin 8 to pin 20.
8
20
Note! In general jumpering pins 6 to 20 together will suffice. For Fanuc CNC's jumpering all 3 pins is required.

http://s1321.photobucket.com/user/12356 ... 4.jpg.html
http://s1321.photobucket.com/user/12356 ... 5.jpg.html


I found a site but cable has:

- 5 wires(+5 pairs)= 10 wires
- 1 extra wire(without PVC)
- 1 large center clear plastic wire
= 12 wires together


What do I do with the "black pair wires" ?
I have no clue how to build this ?!?

Admin edit: Changed large inline images to links. Please only post a SMALL image (<50KB) and if you do submit one after the original post, go back and edit the original subject line with *PIC* to note that image(s) are included. Some of us are on a limited data plan :) .

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Re: DIY RS232 CNC Data Transfer Cable Soldering Tips ? (FANUC)

#4 Post by rkawakami » Fri Jan 03, 2014 3:54 pm

Please give us your age and electrical knowledge / background so we know how to tailor the answers. For example, do you know how to solder and do you have the right equipment (25 to 30 watt pencil iron or a temperature controlled soldering station) for the job? Can you read a schematic diagram? Do you have a basic understanding of serial port (RS232) communications? Do you know the difference between the male and female contacts in a connector?

The link you provided at i-logic.com has the proper wiring for 9-pin to 25-pin cabling. The only error I see is that "PC (25 pin socket)" should actually be "PC (9 pin socket)". You only need to use 5 wires. I would pick UNIQUE colors so there's no chance of an error; in other words, don't use any of the black wires.
Ray Kawakami
X22 X24 X31 X41 X41T X60 X60s X61 X61s X200 X200s X300 X301 Z60m Z61t Z61p 560 560Z 600 600E 600X T21 T22 T23 T41 T60p T410 T420 T520 W500 W520 R50 A21p A22p A31 A31p
NOTE: All links to PC-Doctor software hosted by me are dead. Files removed 8/28/12 by manufacturer's demand.

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